• Trucking Fleets

    For trucking fleets, vortex generators provide a proven way to cut aerodynamic drag and improve miles per gallon. By controlling airflow around trailers and tractors, VGs reduce turbulence that robs power and wastes fuel. The result is a measurable 3–5 percent gain in efficiency across long-haul routes, translating to tens of thousands of dollars saved each year for a fleet of 100 trucks. Beyond the direct fuel savings, vortex generators lower engine strain, reduce emissions, and extend component life—delivering both economic and environmental returns.

  • public safety fleets

    For public safety fleets, vortex generators deliver savings without compromising readiness. Police, fire, and EMS vehicles often face high-speed response runs and extended idle times. Adding VGs helps maintain stability at speed while reducing aerodynamic losses, lowering fuel consumption by 2–4 percent on average. For a municipal fleet, these savings can free up significant budget that can be redirected to critical community safety needs. The technology is low-profile, durable, and requires minimal maintenance, making it an easy upgrade for agencies seeking to stretch operating dollars while lowering emissions.

  • municipal and utility fleets

    For municipal and utility fleets, vortex generators offer the greatest benefit during highway transfers between service zones. While stop-and-go city operations limit aerodynamic advantages, many service vehicles spend hours moving between districts on high-speed roads. In these conditions, VGs reduce drag and improve overall stability, generating 2–3 percent fuel savings across the fleet. When scaled to an entire city operation, the result is hundreds of thousands of dollars saved annually, along with measurable progress toward sustainability and emissions-reduction targets.

Customized how you need them

Thermoplastic, or Resin we have what you need.

Our 3D-printed vortex generators are precision-engineered from aerospace-grade materials to slash drag, boost stability, and install in minutes. Choose the formulation that fits your mission and feel the efficiency gains from the very first mile.

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Computational Fluid Dynamics Simulations

Precision Airflow Control

Our vortex generators are validated with high-speed CFD analysis, demonstrating precise control over air movement. The 100mph simulations highlight optimized flow distribution for improved efficiency.

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Computational Fluid Dynamics Simulations

Reduced Surface Friction

Engineered with an optimized surface, our vortex generators exhibit significantly reduced friction on the part itself. CFD results at 100mph confirm a smoother, low-friction surface that improves overall part performance and durability.

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  • Maximized Aerodynamics

    Experience a noticeable improvement in airflow management. Our precision-engineered vortex generators streamline your vehicle’s aerodynamics, reducing drag and enhancing stability for a smoother, more efficient ride.

  • Versatile Material Options

    Choose the perfect match for your application with our dual material options. Whether you need flexible, formable TPU or robust, hard-mount PLA, our Vortex Generator V1 Set adapts to your specific mounting needs.

  • Effortless Integration

    Designed for quick, secure installation, our vortex generators seamlessly integrate into your vehicle’s design. Enjoy a clean, custom fit that not only boosts performance but also elevates your vehicle’s overall look.